Pipes completed!

I have never riveted (although I really like saying that word. “rivet” it’s almost as good as “yurt”) but I know its super easy.
And it’s always looked like fun!

One of these days I’m going to make body work for a bike by just riveting metal together.

I set out all my stuff I needed for today’s little project:

and got to work.

Well, first I took an odd self-portrait after a friend told me I needed a “Rosie the Riveter” picture.

Instead, I ended up with a pic that is less Rosie and more, “Help! My right arm is out of control and is attacking me with an angle grinder!”

After the photo-op, I ground off the small rectangles of surface rust and repainted the areas with some Rustoleum.

Then I got to rivet!
I didn’t realize at first that it takes a couple of ‘pumps’ of the rivet gun to make the rivets expand. Ended up with a couple of mistakes before I got the hang of it.

After a few minutes of freak-out thinking that I’d put the badges on upside-down (part of me still thinks I did. Not sure why that’s stuck in my head) I got the pipes done!

One of them needed a little touch up paint, so it’s still outside drying.
But by tomorrow they will be ready to install!
Yay!

memories

Last night I was at a dinner party at a friend’s house who has an amazing view of the Dells and a vast sky. As the sun set and the hills changed from dirty brown to greens and pinks and the stars started to peek out from behind their curtain, I was transported back to my grandparent’s house where I grew up.

The house was built on the top of a hill with a view west across from a few acres of hilly southern Illinois. To the left of the house was forest and to the right after the leaves had fallen from the trees in the late Fall, we could see our neighbors. At the bottom of our sledding hill, which ran down from the backside of the house, and a short hike through a thin birch grove, was the lake. I spent many summers searching its banks for four-leaf clovers and swimming out to the square float in the middle of that muddy lake.
The hills to the west were treed, and in the Fall we were treated to a spectacular show of reds and yellows of the changing leaves. On occasion we could hear the plaintive cries of the peacocks at the farm on the other side of those hills a few acres away.

My grandparents house was a modest two-story ranch, as was popular at the time of the build in the mid-1960’s. They lived in the upstairs, and my mom and I lived in the downstairs. Because the house was built on a hill, the porch was built on the downslope and quite high. The roof came out over the porch and we had adirondack style chairs under that part of the roof.

We spent a lot of time on that back porch. When a thunderstorm would roll in, we would gather under the protection of the roof and watch the light show. The rain would splatter down just a few feet from our seats, we stayed dry but could smell that wonderful summer rain air.

From that porch, the view of the sky was beautiful. At night, we could see the Milky Way and my grandpa and I would often spend the evening hours star-gazing and picking out the constellations and making up our own.

During warmer weather, we would watch whole deer families cross our yard on their way to the forest. My grandma had bird feeders hanging from the eaves, and little Chickadees, and Robins, and Cardinals would come feed until, much to my grandma’s chagrin, they were chased away by my outdoor cats.

When I left home, I told myself that I wouldn’t live in a place where I couldn’t see the stars. Since then, I’ve lived in a number of large cities.

I’m finally living in a town where I can see the stars from my front yard. Every time I come home at night, I gaze upward and say hello to the night sky.

Pipe fixin’

After reading about my pipe with the foreign object predicament, Chris on SouthWestRides contacted me offering help!

We met up yesterday, a lovely Thursday afternoon, and got to work.

Of course, no garage is complete without a shop dog. šŸ™‚

The caps were spot welded on, so after a few minutes with a dremel, the caps came off.

It took a little muscle to pull the baffles out, and then we discovered the old, oily packing.
Good thing I decided to re-pack the things!

Mmmm, fiberglass….

The tube wouldn’t pull out, and we realized that the rivets from the plates were causing the hang-up.

So, time to de-rivet.

The offending object was still stuck inside the baffle, but after a little prodding, it fell out.

What the hell? It looks like a solid chunk of tar.

De-riveted badges (and now in my purse for safe keeping. Heh)

The second pipe proved to be a little difficult as well. The baffle was being stubborn and we found a dent in the side that was keeping it from pulling out.

It was time to break out the drill and welder.

Chris put a hole in the pipe, and we were able to take the second pipe apart

More dirty, dirty packing material. Eww.

then he cut a small piece of metal to weld back to cover the hole.

and welded it on. Sweet!

We repacked the tubes (yes, I took the ā€œholding tapeā€ off first. [:)] )

Chris didn’t have any rivets to reinstall the badges, so I borrowed his rivet gun so I can finish that this weekend.

And of course, I have no pic of the final. Suffice to say, they look pretty much like they did in the first pic. Except now with no weird blockage and with shiny new packing material.

šŸ˜€